Oil Pressure Sensors: Definition, Application, and More
As a result of their versatility, oil pressure sensors are increasingly integrated into various industry applications. The oil and gas industry is a crucial application area where these sensors are used extensively to measure and monitor to prevent unexpected breakdowns and keep machinery in good condition. Highly precise, trustworthy, and safe sensors are essential for high efficiency in the explained industry applications.
What are oil pressure sensors?
In industrial applications, oil pressure sensors are used to determine the level of oil present and its pressure in oil tanks and gas tanks. Microsensor’s pressure sensors are characterized by their high precision and ability to provide pressure measurements.
Applications of oil pressure sensors in industries
Monitoring wellhead pressure
Using automatic protection and explosion-proof oil pressure sensors that can withstand extreme temperatures and harsh environments is essential for keeping tabs on the pressure level at the wellhead, as blowouts can result if the pressure also isn’t managed by the hydraulic section, the seals, the wellhead, as well as the explosion safety valve.
Oil pressure sensors can measure gauge pressure on wellhead casing and tubing. The operator can adjust the pressure, improving extraction efficiency and reducing risk to workers.
Downhole drilling equipment
Oil pressure in hydraulic systems and drilling tools is tracked using pressure sensors. Transmitters with wide temperature and pressure variations are commonly needed in this harsh condition hence must be very accurate to enhance safety.
Monitoring oil and gas supply
Sensors with hazard area authorization find broad applicability in oil and petroleum storage, pipelines, gas compressors, or other gear operating in potentially dangerous conditions. It is possible to identify and record differential pressure surges in liquid medium using oil pressure sensors.
Measurement in storage tanks and oil wells
Oil pressure sensors are widely used to measure oil pressure and level. As part of an advanced monitoring system, oil pressure sensors check the tank’s fluid level and pressure in this process, conducted when oil is transported and stored.
Oil and gas pipelines
Smart pigs devices are used to inspect and maintain oil and gas pipelines and to check for defects that could cause explosions or endanger the environment. You can install oil pressure sensors to track and record pipeline and hydraulic pressure changes. If you want the sensor to last a long time in this application, choose one that has low power consumption.
Water industries
Another application of oil pressure sensors is in water treatment plants by managing the wastewater flow and regulating the water collection. Oil pressure sensors come in different models, making them ideal for various uses in the water sector because they are suitable for environments with high liquid pressure.
Energy conservation
Minimizing an industry’s environmental impact, especially its carbon footprint, is becoming increasingly vital as rising energy costs make doing so necessary.
Precise sensor measurements are essential for better energy conservation in mobile and stationary weather stations, atmospheric studies, pressure systems, the aerodynamics of new constructions, ocean research, and water pollution devices.
How do you choose an oil pressure sensor?
Pressure
Pressure is the primary factor to consider. Choosing the right sensor requires the right answers to a series of questions. What amount of pressure range can this sensor measure? Is there a way to determine the highest pressure the oil pressure sensor can withstand? How much of a risk does the system have for pressure buildup? Answering these questions will enable you to choose the sensor that best fits your application.
Media compatibility
Media that may come into contact with oil pressure sensor’s wetted surfaces include, but are not limited to, hydraulic fluids, oil, water, and nitrogen. Harsh media like ionized and salt water, ammonia, and hydrogen require special precautions when choosing pressure sensors for measurement. For instance, to measure seawater or corrosive media such as acid etching, choose anti-corrosive pressure sensors as they are specially designed for corrosive liquids and gases pressure measurement. You should ensure that the media is compatible with the pressure sensors before making a purchase.
Take away
Because of the rapid industrial developments and the complexity of issues arising from inefficiency, oil pressure sensors used in industries must be accurate, reliable, and safe. It would help if you got information on various models available in the market, their compatibility with the system of application in your industry, and safety measures. It would be a good idea to ensure your model of choice is certified for industrial use to keep your staff safe as you get high efficiency.